
Honestly, my big 'outdoorsy' weak spot has always been firebuilding. I've long been able to walk out of the woods with anything from berry baskets to twine to a bowstave, but at fire, I have sucked. My early unschooled attempts were cold wet miserable failures, and after that I tended to be in groups where I could let the more experienced folk take care of such matters. I know, I know.. unwise.
So anyhow, one of my ulterior motives with the cauldrons was to get halfway competent at making a cookfire. And today went a lot better.
I started with flint and steel - and charcloth, of course. I was out of the jute twine I normally made the birds nest from, so I used a mess of pulled linen threads left over from one sewing project or another, and some dried corn husk. The linen was a little slow to catch, but it worked out just fine. I think the best lesson so far was the "a-ha" moment seeing a youTube video about Roger's Rangers linked off of Woodsrunner's blog*.
The gentleman had used tinder cut as shavings, as if planed from the wood, rather than twigs and sticks and suchlike. Between that and just intently watching the fire do its firey thing the last night or two, the whole "oh.... very high surface area to volume ratio. That makes sense..." lightbulb came on. I know, I can be slow sometimes. But I'm hoping that if I can learn to do it this way, if I ever have to do it for real with all the modern conveniences it'll be easy. Besides, it's fun. :)
The cauldrons themselves work right well - that much iron for cooking in really teaches you to appreciate the whole "thermal mass" concept. I think at some point soon I need to hacksaw off the bale though and get one of my blacksmith friends to make me a nice hinged pot holder. The fixed bale just gets in the way sitting on the coals, and it's a pain fishing for it to move the pot. Some of the "ice tong" style holders used once upon a time would probably work better. And I need to make or have made a decent lid. A cutting board can suffice for a while, but still.
Finally, the sausage dish came out... enh. Not as fantabulous as I remembered, but not bad either. It'll come. The biggest trouble was that I'd always before drained the sausage grease from the skillet when I was cooking it on the stovetop. I neglected this this time, when the food was sitting at the bottom of a heavy, troublesome to move hot iron pot. Hrmm. I think I'm starting to see why so much of traditional British food is boiled. So one more thing to figure out.
So far, so good though. I'm thinking I need to make a date with myself - at least until the snow starts flying - to do this at least once a week and get better all around.
Can't stop learning somethin,' after all. Time to go find some recipes to try. This is fun... :)
*speaking of, if you're at all interested in the lives of our ancestors, he's amazing to read. An Aussie who's been studying and woods talking the old school way for decades. Highly, highly recommended! Can we adopt him? :)

3. The "smooth river rock" idea for smoothing the inside worked delightfully well. So long as there's no sharp edges to gouge the metal, it works great for knocking down the high spots and smoothing over the mold line. I basically just slathered in a great big handful of bacon grease and went to town with the stone. Worked like a charm. HOWEVER... either wear hearing protection, or at least make certain to point the opening of the cauldron away from you. For some strange reason, great big cast metal bowls get remarkably loud. :) It's not exactly bell like, but there is shall we say a family resemblance.
the money for the pots to get started.
Second question first, since it's easier. Nope... learned it from one of the pilots at the Palmer Air Show where the plane was one display. Seems the craft in question was used by the USMC just after the Korean War (this particular one was built after the war ended, but the pattern had been in use for a while, he said). In the 80's it was purchased out of a government boneyard and flown up to Alaska to haul fish and cargo. Something happened I neglected to get more details about, the outfit folded, and it sat again. And now it's being restored once again.